These
instructions are meant to be a general guide to most installations,
under normal conditions. Please read and understand this information
before installation. If you have no specific experience with
the installation of glass products, or if you have any doubt
about the installation, the use and/or care of glass tile
products, obtain professional installation and advice.
"APEX"
Glass products are made of clear transparent glass. Mosaics
are mesh-mounted. Their back is coated with the desired colors,
plus a matte, white protective coating that is visible on
the back. These coatings are fired onto the glass, at 850°
C, contrary to some other glass products with cold-sprayed
or cold-painted coatings that may be damaged by certain installation
materials, e.g. solvents - or they may degrade over time.
APPLICATIONS
"APEX"
glass products can be used for interior and exterior wall
applications, in wet or dry locations. Mesh-mounted "APEX"
mosaics should not be used for pools, underwater or continuously
wet areas, such as water-fountains. (Special versions for
underwater installations - they are face mounted with a transparent
film - are available as special order. All underwater installations
require different installation procedures and setting materials.
Specific information is available from ISG upon request.)
Cement backer units and/or concrete masonry block are acceptable
substrates. Gypsum wallboard can be used for interior walls
only.
Attention: Special planning is needed - and use of glass (not
only ours, but any glass) may not be recommended, when a glass
surface can be subject to wide temperature changes in short
time frames. Example: outside walls, on hot summer days, when
a cold rain shower hits. The thin glass mosaic will cool down
up immediately and shrink more quickly than the thick concrete
backing. Result: the glass mosaic may either crack or detach.
INSTALLATION INSTRUCTIONS
Verify products BEFORE installation for any visible defect
and/or other aspects that may be questionable, such as, but
not limited to: shade variations, chipped edges, scratched
surfaces, correspondence between ordered and supplied products,
etc. Installation of products claimed to be defective or not
corresponding to customer's expectations constitutes acceptance
of the product "as is" and no claims will be accepted after
installation.
Never
use products from different lots.
It
is strongly recommended that you not use the following setting
materials:
- Organic Adhesive (mastic) may become yellow and their bonding
strength is generally weaker.
- Epoxy is not flexible enough, it may degrade and change
color in sunlight
- Do not use setting materials designed for the installation
of ceramic tile.
For
setting the tiles/mosaic sheets it is recommended that you
use only a consistently white thin-set mortar, modified with
polymer or latex, compliant with ANSI 118.4 and recommended
for glass tile installation by the setting material
manufacturer.
A
3/16" square-notched trowel should be used. All trowel ridges
in the thin-set must be smoothed out using the flat edge of
the trowel before setting the tile. Each piece should be "back-buttered"
with a thin, continuous layer of the mortar.
Do not apply more than absolutely necessary! The more setting
material you apply, the more it will shrink when it dries
and this shrinkage may crack the glass. Install small areas
of approx. 5 square feet and install the glass immediately,
max. within 10 minutes after spreading the mortar, otherwise
the bonding capacity of the mortar will be reduced. Any thin
set mortar that has pushed up into the joints must be removed,
especially if a differently colored grout will be used, otherwise
the pushed up white thin set mortar may remain visible through
the transparent glass edges along the grout joints. Scraping
the joint with a wooden pin (as wide as the grout joint is)
will work best and won't scratch the glass.
GROUTING
When
selecting the grout color, consider that the glass tiles/mosaic
chips are made of transparent glass. The color of grouting
materials will be visible and reflecting from the edges of
each tile/mosaic chip: this may change the overall color appearance.
Make the grout color selection accordingly!
Use
only non-sanded grout (otherwise you may scratch the surface
and there is no way to remove such scratches), modified with
polymer or latex, compliant with ANSI 118.4 and recommended
for glass tile installation by the grout material
manufacturer. If exterior applications require sanded grout,
we recommend the extremely careful ( = feather-light) use
of a soft rubber float as to minimize the possibility of scratching
the glass surface.
After
installation it is recommended the tile be cleaned with grout
cleaners that are generally accepted, for example Aqua Mix
Grout Haze Clean-Up or TEC Banish Grout Haze Remover. Wipe
off the heavy grout residue with a clean, white nylon scrub
pad or with clean cheesecloth. Finish with a clean grout sponge
or damp terry cloth towel. Always use clean cloths, if possible
white ones, as some fabric dyes may color the grout joint.
Some
grout cleaners may change the grout color: if in doubt, test
it first in an inconspicuous area.
DRILLING
and CUTTING
Always
wear eye protection when cutting, drilling or grinding glass
tile! Always wear hand/finger protection!
Cutting:
use a glass cutter ( "score and snap" ) with a new diamond
wheel, or a wet saw with a new diamond rimmed blade designed
to cut glass. Blades designed for cutting ceramic
tile are not to be used: they can make a coarse cut and that
causes unwanted chips and irregularities along the cutting
line. Tip: If you use a glasscutter, wet the wheel with oil
before cutting. The cut will become smoother.
To
maintain consistent smooth cuts, re-dress the diamond blade
with an abrasive dressing stone frequently as to expose a
fresh layer of diamonds on the blade rim or, replace the diamond
wheel before the cuts become coarse.
Cutting
will leave dangerously sharp edges and corners. They must
always be smoothed and dulled with a belt sander (using silicone
carbide belts) or with a diamond hand pad or with tile blade
dressing stones.
Drilling
holes: if possible, drill holes before installing the tile
and drill from both sides. This will help reducing chips and
cracks. A new diamond tipped core bit with a low speed drill
(200 to 300 rpm) will give the best results. You obtain the
best results, if you spray continuously an oil/water mix on
the drill bit and the glass surface that is being drilled.
If
you drill holes for anchoring bolts, keep the hole at least
1/8" larger than needed to avoid stress transfer from the
anchor and/or bolt to the tile: otherwise this stress may
cause often cracks and/or chips.
DRYING
TIME
Glass
tiles are non absorbing: the humidity in the setting materials
cannot migrate into the glass, it must evaporate slowly though
the joints, thus, the setting materials need much longer to
cure. Allow the thin-set mortar to dry completely,
at least 36 to 48 hours, before grouting or otherwise interfering
with the fresh installation.
CARE
AND MAINTENANCE
Normally
it is sufficient to wipe the glass surface with a damp sponge
or cloth. When stronger cleaning is needed, any standard nonabrasive
floor, wall or glass cleaner can be applied with a non-abrasive
sponges or cloths. Residues from "hard water" can be removed
with specific cleaners (such as vinegar based products), however
these cleaners may affect colored grouts and a test should
be made first in an inconspicuous area.
Glass
is fragile. Hitting the glass mosaics with a hard object may
lead to damage and to sharp, cutting edges that can lead to
injuries. Damaged mosaic chips must be replaced immediately.
Always
buy a little more products than actually needed and keep it
aside for repairs in the future. It is practically impossible
that you will find matching colors/shades a few years down
the road - and then the few dollars spent for the additional
material set aside will save you lots of dollars otherwise
needed for redoing the whole installation or living with a
patched looking installation!
LIMITED
WARRANTY
ISG,
expressly warrants for a period of 90 days from delivery or
until installation, whichever occurs first, that APEX GLASS
wall tiles, as delivered, will be reasonably free of defects
in materials and workmanship, and that when properly handled
and stored, will conform, within accepted tolerances, to applicable
manufacturing specifications. This limited warranty only applies
to APEX GLASS wall tiles, which are stored and handled in
the manner recommended by ISG. Due to the variety of applications
in which APEX GLASS wall tiles may be used, and because specific
installation details, structural design and environmental
conditions are beyond the control of the Company, ISG cannot
accept responsibility for the performance of these products
after they are installed. Except for the express warranties
set forth above, ISG makes no other warranties, expressed
or implied, including, but not limited to any implied warranties
of merchantability or fitness for a particular purpose.
Buyer's
exclusive remedy for any loss or claim reported to ISG within
the warranty period resulting from the use or inability to
use this product shall be replacement of the defective APEX
GLASS item, or at the option of ISG, return of the product
and refund of the purchase price. In the event of a perceived
defect, please contact the dealer or distributor for proper
claim information. All APEX GLASS wall tiles must be inspected
upon receipt, before accepting merchandise, for claims made
due to breakage during shipment. IN NO EVENT SHALL ISG BE
LIABLE IN EITHER TORT OR CONTRACT FOR ANY SPECIAL INCIDENTAL,
CONSEQUENTIAL OR EXEMPLARY DAMAGES. ISG MAXIMUM LIABILITY
FOR ANY AND ALL CAUSES WHATSOEVER, WHETHER IN CONTRACT OR
TORT, INCLUDING NEGLIGENCE OR OTHERWISE, SHALL BE LIMITED
TO THE PURCHASE PRICE.
This
limited warranty gives the purchaser of wall tiles specific
legal rights. Other rights may be available which vary from
state to state. Any information or suggestion concerning applications,
specifications, or compliance with codes and standards is
provided solely for your convenient reference and without
any representation as to accuracy or suitability; and ISG
disclaims any legal responsibility. The user must verify and
test the suitability of any information or products for the
specific application.